AKP Ferrocast is a globally recognized, reliable iron casting supplier and exporter to the USA. We manufacture high-quality gray and ductile iron products at foundries located in India and ship them to the USA for over 20 years. AKP Ferrocast brings cutting-edge technology along with advanced engineering to deliver precision iron casting to OEMs in the USA across diverse sectors, from automotive to the construction industry, marine, Locomotive, and agriculture sectors. Our foundry for cast iron is well-skilled to cater to a large spectrum of industrial requirements with the capability for custom casting, fully machined parts, and consistent export logistics. Contact us if you are looking for a reliable
About AKP Ferrocast
AKP Ferrocast is a renowned metal casting company USA, operating for more than 47 years, providing high-quality cast iron and ductile iron casting or various industries globally, with development completed in 8–12 weeks. As the leading ductile iron foundries in the USA and iron foundries USA, we export castings from India to the U.S., offering expert precision applications required by original equipment manufacturers (OEMs). Our iron foundries are fully integrated with the state-of-the-art equipment and machinery, duly international quality-certified for IATF 16949:2016 and ISO 14001:2015 standards. Our cast iron foundry focuses on advanced manufacturing, custom casting with high flexibility in volume, size, and grades for different sectors.
Our Casting Expertise in the USA
AKP Ferrocast combines precision iron casting in the USA with innovative automation for the manufacture of cast iron components per the standards of American industry. We Provide:
- Gray Iron Castings
- Ductile Iron Castings
- Fully Machined Components
- Custom Casting Services
Industries We Serve in USA
We offer custom iron casting in USA in various key sectors across the length and breadth of the U.S.:
Automotive Parts
AKP Ferrocast brings cast iron components of high performance for the automotive industry arena, engine blocks, transmission housings, brake components, etc.
Construction & Mining
Our mining and construction parts operate in extremely harsh operational environments, ensuring maximum strength and longevity.
Agricultural Equipment
We manufacture modern cast iron parts, such as axle components, clutch housings, and differential cases, which meet the ever-evolving requirements of modern agricultural machinery.
Marine
We supply corrosion-resistant marine application components —marine engine housings, impellers, exhaust manifolds and more.
Pumps, Valves & Heavy Machinery
We supply machined components that guarantee optimal working conditions and wear resistance in applications under high pressure and high loads.
Power Generation
Iron Materials & Grades We Use to Cast in USA
Material Type: SG Iron
Grade Varients: 60-40-18,60-42-10,65-45-12,70-50-05,80-55-06
Our Export/Supply Process USA
We have a clear and effective export procedure ensuring timely deliveries and continual quality for our USA clients as follows:
Requirement Analysis & Quotation: We understand the customer’s technical requirements, including the material grades, tolerances, and order sizes to quote the best prices.
Tooling & Pattern Development: Once the ordering intimation comes, we focus on tool and pattern development as per the client’s specifications.
Prototype & Sampling: We make sample castings for customer approval. Feedback collected from this stage helps in finalizing further production methods.
Mass production with quality checks: After sample approval, mass production begins with each batch passing through QC measures and meets international quality standards.
Packing & Export via Mumbai Port (Nhava Sheva): Secured packing and export arrangements are made through Mumbai’s port of Nhava Sheva.
Logistics Coordination with USA Partners: Our trusted logistics partners and agents from the USA clear customs and complete the delivery.
Our Iron-Casting-Related Services in the USA
We provide custom iron casting USA to fulfill the requirements for various industrial applications.
Our Clients
Having been trusted partners to some of the world’s most respected Original Equipment Manufacturers (OEMs) speaks volumes about our unwavering commitment to quality, precision, and reliance.
Some of the giants on our client list include Caterpillar, JCB, Cummins, Volvo, Escorts, GE, Dana, CNH, Wabtec, Doosan Bobcat, Emerson, Mahindra, Tata Hitachi, Manitou, IDEX, Crane, Eicher, Scania, Komatsu, Richer etc. operating in various sectors. This long-lasting partnership indicates our ability to consistently meet rigorous international standards for high-performance components and a quick response to changing market dynamics.
Capabilities
Annual Production Capacity: 30,000 Tons: Our foundry boasts a robust annual production capacity of 30,000 tons, enabling us to meet high-volume global demands consistently..
Casting Weight Range: 10 Kg – 500 Kg: We specialize in castings weight range from 10 kg to 500 kg, catering to diverse industrial needs.
Machinery: 40+ CNC Machines: With more than 40 CNC machines in operation that proffer consistent dimensional accuracy and superior finish quality.
Foundry Infrastructure: Our foundry is equipped with modern automated sand plants, energy-efficient induction furnaces, and handling systems using robotics.
Integrated Solutions: We provide the entire integrated manufacturing solution from pattern making to final machining under one roof.
Bulk Order Handling: Infrastructure and processes are capable of handling bulk order business with ease with excellent quality.
Prototyping and R&D: It is possible for prototype samples to be made quickly and constantly develop while innovating the product through constant research and development.
Why Choose Us for Cast Iron Casting in the USA?
- Industry Experts of 47+ Years: We have over 47 years of specialized expertise in cast iron castings, we provide inimitable competence, reliability, and precision iron casting USA.
- Global Brand Confidence: We proudly partner with world-renowned OEMs and biggest global players who rely on us for quality, reliability, and timely deliveries.
- Custom & Complex Casting Solutions: We specialize in delivering customized and technically complex castings with exact client specifications and excellent results.
- Comprehensive In-House Capabilities: A complete in-house approach ensures all processes from design and pattern making to final machining and inspection. This allows for quality assurance control, cost-efficiency, and faster lead times.
- Processes certified to IATF 16949:2016: We follow internationally recognized standards of quality with IATF 16949:2016 certification to meet global industrial requirements.
- Environmentally Responsible Manufacturing: Sustainability is a core value, and our foundry operates with environmentally responsible manufacturing practices through energy efficiency, waste management systems and keep environmental footprint low.
- Rapid Turnaround for Prototype & Production: We offer quick prototyping and short lead times for production for catering to urgent and high-priority requirements.
Get in Touch
Please get in touch and our expert support team will answer all your questions.
Contact Us
Looking for premium cast iron solutions in the USA?
AKP Ferrocast continues to set the pace in the industry by its dedication to precision, innovation, and customer satisfaction. A world-famous metal casting exporter, the company proudly provides a wide range of ductile iron casting supplier and grey iron casting exporter solutions to numerous industries worldwide. Favoured by leading global brands, AKP Ferrocast is the partner of choice for businesses requiring strong, high-quality, and precision-designed casting components.Would you like to work with a reputed metal casting supplier? We would love to discuss your requirements.
We are here to help with custom quotations and product consultations.
Get in touch with us call or WhatsApp: +91 9448497514 or write to us at enquiries@akpferrocast.com
Frequently Ask Questions
Do you provide custom iron casting services?
Yes, we specialize in customized cast iron and ductile iron castings USA tailored to your specific design and industry requirements.
Do you offer post-casting services like machining or coating?
Absolutely! We provide fully machined parts along with coating, finishing, and testing services as per USA client needs.
What are the benefits of using iron castings over other materials?
Iron casting from our cast iron foundry USA offers excellent wear resistance, high strength-to-weight ratio, cost efficiency, and design flexibility—ideal for industrial applications.
