Ductile and Gray Iron Castings Products Manufacturer
AKP Ferrocast is a leading ductile and gray iron casting manufacturer with an array of cast iron products to cater to the diverse requirements of different industry verticals. We specialize in manufacturing and supplying durable castings that serve a wide spectrum of industries, including automobiles, construction, agriculture, and power generation.
At AKP Ferrocast, our extensive testing and advanced CNC machining make sure that every product meets industry standards. Whether you require robust components for heavy machining or intricate parts of customized dimensions for machine assemblies, we are committed to achieving excellence with every product. Explore our diverse range of cast iron products customized to your specifications.
Construction Equipment Castings Manufacturer
We assist the construction industry with our advanced ductile iron products, which are designed particularly to support construction equipment. Our high-end products include top-performance construction parts for earthmoving machines. We also manufacture and supply precision castings for popular brands like Caterpillar and JCB.
We are a leading manufacturer of component castings for earthmoving equipment like JCB machines, including carriage slider frames, mounting brackets, spindles, and so on. These casting components facilitate smooth movement and unmatched durability in harsh conditions. For instance, the swing frame that we manufacture for earthmoving equipment supports the rotation and stability of heavy-duty machinery. We master the manufacturing of:
- Slider Frame: Our slider frames ensure smooth linear movements in construction equipment.
- Swing Post: We cast durable swing posts from premium iron to ensure seamless rotational movements in heavy-duty equipment.
- Counter Weight: We cast these components precisely to improve balance and stability in different construction machines.
- Hydra Clamp: These components offer adjustable and secure gripping capabilities for hydraulic systems.
- Links: We manufacture strong and durable links to support heavy loads.
- Bearing Housing: We manufacture high-quality bearing housing components to ensure operations throughout.
- Cap: Our range of caps holds and protects critical construction parts and equipment.
- Hub: Our cast iron hubs to bear heavy loads while maximizing the ease of wheel mounting.
- Drum: We build strong drums for processing and mixing tasks in construction equipment.
- Housing: Our robust housings provide structural integrity and protection for important mechanical components.
- Eccentric Shaft: We engineer eccentric shafts precisely to ensure optimal motion and force transfer in heavy-duty machinery.
Our emphasis on innovation and quality ensures that every casting product we manufacture meets the diverse needs of construction work and offers reliability and durability. Explore our advanced product range and understand how our construction equipment castings can support your operational requirements.
Heavy Commercial Vehicle and Truck Castings
Front and Rear Axles:
We cast front and rear axles with precision to support heavy loads and intense working conditions of Heavy Commercial Vehicles and Truck Castings.
Our impressive product line features core components, including rear axle castings and various other heavy-duty vehicle accessories to meet the unique needs of the industry. We focus entirely on reliability and quality such that commercial vehicles are able to operate efficiently while withstanding intensive use and wear.
Agriculture and Tractor Casting Parts
Since our inception, we have served as a pioneering cast iron company for agriculture casting. Our primary offering in the agricultural machinery industry includes manufacturing cast iron products and components for tractors, spreaders, balers, tillage equipment, and other important farm machinery.
Some of our core products are:
- Differential Housing: Cast from top-quality cast iron, these parts offer amazing strength and wear resistance.
- Clutch Housing: These parts protect the clutch assembly. We design clutch housing components for maximum toughness.
- Gear Box: We meticulously design the gearbox to offer optimal housing for high-end gear sets.
- Trumpet: Our robust trumpet castings are crucial for agricultural equipment, delivering strong housing to support the axle assembly.
At AKP Ferrocast, our agricultural castings are OMED, depending on the product size. Therefore, it turns out to be a cost-effective method as we produce both small and complex parts for quantities with varying volumes. Through our ductile iron casting services, we manufacture, supply, and export components featuring longer life cycles. Our components are robust enough to handle tough agricultural applications.
Power Generation Casting Components
Most power generation components function best when produced out of high-performance cast iron. AKP Ferrocast is a leading manufacturer and supplier of the major components used in power generation equipment. For generators, we implement gray iron casting manufacturing for the production of basic components, including blocks and heads, pistons, frames, and brackets.
Here is an overview of our product range for the power generation industry:
- Bearing Caps: These cast iron parts are crucial for ensuring alignment and minimizing friction within diverse mechanical systems.
- Throttle Valve Housing: Our components are designed to ensure accurate flow regulation, which is crucial to maintaining ideal operational conditions in the power generation industry.
- Exhaust Manifold: Designed particularly for the power generation industry, our cast iron components are designed from high-quality iron to effectively handle high temperatures and the impact of gases.
Our power generation castings stand up to extreme temperatures, wear, and corrosion, keeping the machinery functioning optimally. Each ductile iron casting is executed in-house under the knowledge and expertise of our engineering team. Our capabilities in the realm include:
- Research & design
- Mould-making
- Prototyping
- Full-scale casting
- Finished machining
- Inspection
We manufacture power generation castings of any dimension. Our area of expertise is large cast components customized to client specifications. Some of our leading clients are Caterpillar, Wartsila, Cummins, and GE Power & Water.
Automotive Castings Parts
Automotive castings for auto parts are used extensively in the automobile industry. AKP Ferrocast is a leading manufacturer and supplier of automotive castings for auto components. At our advanced facility, we are capable of manufacturing ductile iron castings for automotive machinery and parts, including spare parts, automobile parts, and even automobile engines.
Auto castings and parts are crucial to any vehicle’s function and reliability. We have been expanding our automotive parts business globally. At AKP Ferrocast, we take pride in manufacturing ductile iron castings, SG iron castings, and gray iron castings. Our expert design engineering, in combination with our advanced melting capabilities and finishing systems, delivers top-quality ductile and gray iron castings that meet the right OEM specifications.
Some of our cast iron components for the automotive industry are:
- Rear Axle: We manufacture robust axle systems with the help of advanced cast iron casting mechanisms. The rear axle component we design provides critical support and durability for a wide range of automotive applications.
- Forward Axle: We manufacture these components for the automotive industry with optimal perfection. Our advanced forward axle casting components impart amazing strength and precise alignment, improving vehicular stability.
- Final Drive Housing: These components are designed to cover and protect gear mechanisms, delivering excellent resistance to wear & tear in tough automotive environments.
At AKP Ferrocast, we are able to manufacture and deliver the capabilities of designing unique shapes with an improved durability tolerance. Our automotive castings bring forth anti-corrosive properties, making them ideal for the automobile industry.
Compressor Casting Products
We are experts in the manufacturing and supply of precision ductile iron castings for compressors, catering to a wide range of industry applications. Our offerings feature top-quality cast iron castings for rotors, tanks, gearbox housings, silencers and motor bodies.
You can also check out our diverse compressor casting components, including:
- Filter Head: The cast iron filter heads we manufacture deliver ample support and accurate connectivity to maintain the optimal functioning of compressor filtration systems.
- Filter Body: Designed for efficiency, our cast iron filter bodies deliver top-notch filtration performance in challenging compressor components.
- Vessel Tank: We craft vessel tanks from superior cast iron. They provide impressive durability and pressure resistance for advanced compressor components.
Our commitment to leveraging technological advancements allows us to deliver premium compressor parts that are capable of meeting the evolving industry demands.
Valve Casting Products
Our expertise in manufacturing advanced valve castings is highly recognized by our esteemed clients, including Richter, Crane, H+ Valves, and Emerson. We are renowned for leveraging advanced machinery and technology to produce premium-quality cast valve components and parts.
Some of our core components are:
- Butterfly Valves: We precision-cast butterfly valves to deliver seamless fluid control with effective pressure drop, which is ideal for diverse industrial applications.
- DN 600 Body: This is the largest component in our range. This product is designed for maximum efficiency and durability in challenging environments.
- DN 500 Body: This component is ideal for heavy-duty applications.
- DN 450 Body: This is another large-sized valve component designed to meet the varying needs of high-flow systems.
- DN 25 to DN 400 Body: These cast iron components are manufactured to maximize durability. These components are available in a wide range of dimensions to suit different applications.
We make and supply parts for the valve body, handle wheel, and stem. Our top-quality casts are used extensively across both residential and commercial projects. We have expertise in the manufacturing of ball valve castings, valve discs, valve bonnets, and valve flanges.
